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Product Definition
The disc-type ceramic filter is a high-efficiency solid-liquid separation device featuring an alumina ceramic filter plate as its core medium, integrating vacuum adsorption, capillary separation, and intelligent control technologies. Through the synergistic action of micron-level micro-pores in the ceramic filter plate and the vacuum system, it achieves precise separation of solid particles from liquids. Widely applied in material dewatering and purification across mining, chemical, environmental protection, and other industries, it represents a new generation of energy-efficient equipment designed to replace traditional filter cloth filtration systems.
Core Advantages
The disc ceramic filter is a highly efficient solid-liquid separation device, with core advantages including
Efficient Dewatering
Achieves vacuum levels of -0.09 to -0.098 MPa, resulting in low moisture content in the filter cake and significantly reducing subsequent transportation costs.
Clean Filtrate
Filtrate solid content<50 ppm, enabling direct recycling and reuse to achieve a closed-loop water resource system.
Energy Efficiency
Achieves over 90% energy savings compared to traditional filters, with operating power consumption at just 1/10th of conventional equipment, substantially lowering operational costs
Intelligent Automation
Utilizes a PLC + computer integrated control system for fully automated operation throughout feeding, filtration, cleaning, and discharge processes, reducing labor input.
Compact Structure
Minimal footprint with easy installation. Core components feature maintenance-free design, while stainless steel tank construction ensures extended service life.
Versatile Adaptability
Processes ultra-fine materials ranging from -200 to 450 mesh, suitable for diverse operating conditions across non-ferrous metals, chemical, environmental protection, and other industries.
Working Principle:
The equipment achieves solid-liquid separation through continuous operation in four stages: “vacuum adsorption - drying - discharge - cleaning.” The core process is as follows:
Adsorption Stage: The disc rotor equipped with ceramic filter plates is immersed in the slurry tank. Under vacuum and capillary action, liquid permeates through the micro-pores of the filter plates to form filtrate, while solid particles form a filter cake on the plate surface.
Drying Stage: After the filter plates rise above the slurry surface, high vacuum pressure continues to reduce the moisture content of the filter cake.
Discharge Stage: When the rotor reaches the non-vacuum zone, scrapers automatically remove the filter cake, which is then discharged via a conveyor belt.
Cleaning Stage: Reverse flushing clears blockages from the filter plate micropores. After prolonged operation, ultrasonic + chemical cleaning is initiated to restore filter plate efficiency.
Product Parameters
| Diameter of filter disc (mm) | 2100 | 3100 | |||||||||||||||||
| Filtration area (m³) | 5 | 10 | 15 | 20 | 25 | 30 | 35 | 40 | 45 | 50 | 60 | 48 | 60 | 72 | 84 | 96 | 108 | 120 | |
| Number of filter discs (pieces) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 12 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | |
| Number of filter fans per plate (pieces) | 18（20） | 18（20） | |||||||||||||||||
| Spindle motor power (kw) | 2.2 | 3 | 4 | 5.5 | 5.5 | 7.5 | 11 | ||||||||||||
| Mixing motor power (kw) | 3 | 4 | 5.5 | 7.5 | 7.5 | 11 | 15 | ||||||||||||
| Unloading method | Reverse wind | Reverse wind | |||||||||||||||||
| Overall dimensions | Length (mm) | 2145 | 2535 | 2925 | 3315 | 3705 | 4096 | 4485 | 4875 | 5265 | 5655 | 6435 | 4235 | 4735 | 5235 | 5735 | 6235 | 6735 | 7235 |
| Width (mm) | 2480 | 4280 | |||||||||||||||||
| Height (mm) | 2690 | 3740 | |||||||||||||||||
| Processing capacity (t/h · m³) | 0.7-1.2 | 0.7-1.2 | |||||||||||||||||
Application Scenarios:
Mining Processing Sector: Used for dewatering concentrates and tailings of gold, silver, copper, iron, zinc, and other minerals to enhance product purity and reduce transportation costs;
Chemical and Environmental Protection Sector: Processes industrial waste residues such as electrolytic slag, leaching residue, and furnace slag, as well as environmental materials like sewage sludge and waste acid to achieve pollutant reduction and resource recovery;
New Materials Sector: Achieves high-concentration thickening (solid content up to 65%-70%) in the production of ultrafine powders like spherical silica, nano-calcium carbonate, and graphite, reducing subsequent drying energy consumption;
Other Specialized Fields: Meets high-precision filtration requirements in pharmaceuticals, food processing, semiconductors, and other industries, ensuring product purity and compliance with production environment standards.
Mining Processing Sector
Chemical and Environmental Protection Sector
New Materials Sector
Other Specialized Fields
Our Process:
Requirement Diagnosis: Develop customized solutions based on core parameters such as material particle size, concentration, and processing volume;
Equipment Customization: Match filter plate materials, filtration area, and automation systems to specific needs, utilizing durable materials like corundum ceramics for core components;
Installation and Commissioning: Professional team provides training and installation, performs integrated commissioning of vacuum systems, cleaning systems, and automation programs to ensure compliant operation;
Training & Operations Support: Provide operational training, scheduled inspections, and rapid troubleshooting services. Maintain a spare parts inventory including ultrasonic cleaning components and other wearables;
Ongoing Support: Establish equipment operation records and offer recommendations for technical upgrades and process optimization.
Why Choose Yinuo Machinery?
1.Technical Expertise
Years of dedication to solid-liquid separation, with core filtration technology on par with international standards, adaptable to complex conditions across multiple industries.
2.Customization Capabilities
Tailor filter plate pore sizes and cleaning solutions to material characteristics, ensuring optimal processing results.
3.Cost Advantage
Equipment energy consumption 15% below industry average, filter plate lifespan extended by 20%, and comprehensive operational costs reduced by 30%.
4.Service Assurance
24/7 response maintenance to reduce downtime losses
5.Certifications
ISO 9001 quality system certified, compliant with clean production standards.
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