Disc ceramic filter

The Disc Ceramic Filters is a commonly used solid-liquid separation device in industrial production, achieving efficient separation through vacuum pressure and the capillary action of ceramic filter plates. Its simple operation, low energy consumption, and stable separation performance make it widely applied in mining, chemical, environmental protection, and other industries.

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Working Principle of Disc Ceramic Filter

The Disc Ceramic Filters achieves continuous solid-liquid separation through zoned operations, with the core process as follows:

1. Slurry Suction Zone: Under vacuum pressure, filter plates submerged in the slurry tank form a thick layer of particle accumulation on their surfaces. Filtrate passes through the plates to the distribution head and enters the vacuum tank.

2. Washing Zone: A spray system performs directional washing on the filter cake, removing soluble impurities from its surface to enhance purity.

3. Drying Zone: The washed filter cake remains under vacuum to further remove internal moisture, reducing its moisture content.

4. Discharge Zone: The dried filter cake is transported to the discharge position, where it is automatically scraped off by a blade, enabling continuous collection without manual intervention.

5. Backwashing and Deep Cleaning: During operation, industrial water enters the ceramic filter plates through distribution valves, performing reverse washing from the inside out to remove residual impurities. Cleaning is performed after each cycle to ensure long-term, efficient operation of the equipment.

Operational Precautions

 

1. When using Ceramic disc filter, it is essential to select appropriate filter media to prevent rapid clogging of filter elements caused by unsuitable materials.

2. Inspect equipment seals before operation to avoid air leaks that reduce filtration efficiency.

3. Adhere strictly to operating procedures and follow all requirements outlined in the actual operation manual.

4. Operators must continuously monitor equipment status to ensure stable operation and promptly address any issues.

5. Maintain precise temperature control during filtration to prevent exceeding the ceramic material's temperature tolerance range.

6. Perform regular cleaning and maintenance to extend the equipment's service life.

7. Conduct thorough inspections of all components after operation to eliminate potential safety hazards. Report any issues immediately.

8. Unauthorized personnel must not disassemble the equipment. Contact professional maintenance personnel for repairs.

Yinuo Machinery is a professional manufacturer specializing in the R&D and production of solid-liquid separation equipment. Our core product range includes rotary drum vacuum filters, disc vacuum filters, belt vacuum filters, ceramic vacuum filters, and other related series.

With mature technology and craftsmanship, reliable product quality, and a comprehensive service system, we provide efficient and energy-saving filtration solutions for mining, chemical, environmental protection, and various other industries.

If you are interested in our products or have customized requirements for further discussion, please feel free to contact us via email at info@vacuumdrumfilters.com. We will provide you with professional consultation and solution support in a timely manner!