China Tailings Processing Disc Filter manufacturer-Xinxiang Yinuo Machineries Co., Ltd.

Tailings Processing Disc Filter

A tailings processing disc filter is a high-efficiency solid-liquid separation device specifically designed for dewatering mine tailings. It is widely used in the mineral processing flows of metal mines (such as iron, copper, gold, and zinc mines) as well as non-metallic mines. Its core function is to quickly extract water from tailings slurry through the action of vacuum negative pressure, forming filter cakes with low moisture content. This process enables the reduction, resource utilization, and environmentally friendly treatment of tailings.

Advantages of Tailings Processing Disc Filters

1、High Efficiency and Energy Saving: Its efficiency is 30%-40% higher than that of traditional equipment, which can effectively reduce electricity costs.

2、High-Quality Filtrate: It has high clarity and can be directly reused.

3、Low Operating Costs: It features simple maintenance, long filter cloth service life and low energy consumption.

4、Strong Adaptability: It can handle materials with different concentrations and particle sizes.

5、Modular Design: Small-scale mines can be flexibly equipped with 2-6 units (based on actual needs).

6、Intelligent Operation: Equipped with a fault diagnosis system and early warning prompts to reduce the risk of shutdown.

Features of Tailings Processing Disc Filter

Disc Structure

Multiple discs are connected in parallel, making full use of the filtering area and achieving high processing efficiency per unit floor space.

Vacuum Dewatering

Negative pressure suction enables fast dewatering speed and produces uniform and dense filter cakes.

Automated Operation

It realizes automatic feeding, filtering, discharging and cleaning, reducing manual intervention.

Corrosion-Resistant Material

The filter discs are made of high-strength polypropylene or stainless steel, which can adapt to acidic and alkaline mineral slurries.

Low Energy Consumption Design

The vacuum system is optimized, with unit energy consumption as low as 0.55 kWh per ton.

Intelligent Diagnosis

It monitors operating parameters in real time, with a fault early warning accuracy rate of over 95%.

Main areas

Industry	Application scenarios	Processing effect
Mining	Weikang dry heap, concentrate dewatering	Reduce the moisture content to 12-18% for easy transportation and storage
Metallurgy	Smelting slag treatment, metal recycling	Improve resource recovery rate and reduce environmental pollution
Chemical industry	Catalyst recovery and product purification	The filtrate is clear, with a solid content of ≤ 0.1%
Environment protection	Sludge reduction and reuse of reclaimed water	Reduce sludge volume by 80-90% to achieve water resource recycling

Product Applications

Metal Mines: Dewatering of concentrates (such as iron concentrate, copper concentrate, lead-zinc concentrate, gold-silver concentrate) and tailings.

Non-Metal Mines: Dewatering of quartz sand, phosphate rock, potassium-sodium feldspar, etc.

Coal Industry: Dewatering of flotation clean coal, raw coal slime, and tailings coal.

Chemical Field: Dewatering of zinc oxide, lead oxide, zinc sulfide, electrolytic slag, and leaching slag.

Environmental Protection Engineering: Dewatering of sewage treatment plant sludge, power plant gypsum, and dry discharge of tailings.

Why Choose Yinuo Tailings Processing Disc Filter?

Leading Technology:

Intelligent Vacuum System: Automatically adjusts vacuum degree, reducing energy consumption by 25%.

Anti-Clogging Design: Features special filter cloth regeneration technology, extending filter cloth service life by 50%.

Reliable Quality:

Precision Machining: The balance error of the filter disc is less than 0.1mm, ensuring uniform filtration.

Strict Testing: A 72-hour full-load operation test is conducted before delivery, with a failure rate of less than 0.01%.

Customer-First Service:

One-Stop Solution: Provides full-process tracking from process design to equipment maintenance.

Dedicated Customer Service: Each piece of equipment is assigned a dedicated technical consultant to answer your questions at any time.

Cost-Effective Advantage:

High Efficiency & Low Consumption: Under the same processing capacity, its energy consumption is 20% lower than similar products, significantly reducing annual electricity costs.

Long Service Life: The service life of core components exceeds 10 years.

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